Knife Polishing Guide For Beginners

Knife polishing tips

Contents

This knife polishing guide will help you decide what type of wheel and compound is right for your job. The choices may seem overwhelming, but remember to achieve the desired results, polishing is often a multi-step process. Determining how many steps are right for you will be experienced. We recommend you start with the best possible compounds to get the job done quickly and easily. You don’t want to remove more material than necessary, but at the same time you don’t want to spend three hours doing a fifteen-minute job. The best way to learn is to practice. You’ll want to start with a few scraps that you can play with to get familiar with the different compounds and how they cut or polish.

Polishing and blade cutting compound

GREAT: There are two types – solid or powder brush. Both are glues and have a shelf life of 6-8 months. Special care should be taken in the preservation of these compounds. Most commonly used on muslin or felt wheels. When polishing aluminum with non-lubricating compounds, always use a LIBRARY to keep the material from tearing.

  • SOLID PLASTIC: Available in grades ranging from 80 (coarse) to 600 (best). The 80 grit plastic bag is very coarse and is used to remove deep scratches, rust and pitting marks. The 120 and 150 grinding wheels are coarse, used to remove rust, pitting, and scratches or shine left by the 80 grinding wheel. 200 and 240 are medium cutting compounds used to remove rust and light scratches quickly. 300 and 400 are mild cutting compounds that will only remove small amounts of metal. 600 grit is a cleaning compound used primarily to remove wear marks on steel and brass.
  • ON ON: Available in degrees ranging from 150-800. Lasts 4-5 times longer than Plasticlad after setting on wheels, but must dry a minimum of 3-4 hours after being applied to wheels.

    • AMAZING COMPONENTS BASED: Compounds are medium to fine, self life 3-5 years.

  • EMERY: Black compound for cutting. Use this compound when you want to perform cutting operations but you do not need the power of fast cutting non-lubricating compounds.
  • CUTTER SHEET AND COLOR: Available in medium and fine grades, these compounds have enough cutting power to achieve a matte satin finish using a sisal wheel. Commonly used to remove scratches left by non-lubricating compounds.
  • BOBBING & CROCUS: Quick-cutting compound is commonly used on heartwood, leather or brush as well as felt and muslin wheels. Used to achieve a scratch-free matte finish.
  • TRIPOLI: Cutting compound is widely used on brass, copper, aluminum, forging, plastic and other similar materials. Follow with the blend bar to remove minor scratches.
  • BLENDING BAR: Closely related to the Cut and Color bar, this compound will remove scratches very well. Blending rods are used primarily on muslin wheels to achieve a bright satin finish.
  • WHITE ROUGE: Many projects require a mirror finish, this is achieved with rouge. White rouge is the most popular of the support compounds. It is a general use compound used on carbon steel, plastic, brass, fiberglass as well as other materials.
  • GREEN ROUGE: Perfect finish for stainless steel, brass and nickel silver.
  • GOLDEN ROUGE: Faster cutting is very popular for use on brass, brass, copper and nickel silver.
  • JEWELERS STORE: No abrasion. Creates a glossy finish on precious metals.
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    FABULUSTER &ZAM: These special compounds are perfect for use on precious stones and metals. Will not discolor. Fabulustre is a dry compound that leaves very little residue. Zam leaves an invisible protective coating.FLOUR: Used for finishing by hand rubbing.

  • ALUMINUM OXIDE: Grinds ranging from 150-800 are most used to achieve a sugar-free satin finish, cut with water to form a smooth blend.
  • PUMICE: For use on steel. 80, used for scrubbing. 150 is used for cleanup. 200, used for polishing.
  • OXIDE NEWS: Mix with olive oil to polish fine glass, crystal, Plexiglas and plastic.

    • Polish the wheel to polish the knife

    There’s a lot you need to know about your wheels. The most important things to remember are to have a different wheel for each compound and always run the wheel in the same direction. Use a permanent marker to mark the wheel direction as well as the compound type on your wheel the first time you use it to avoid errors. Read more: how to tie a boogie boogie leashMUSLIN BUFFS: Made of premium treated cotton. The versatility of these wheels makes them very popular for general use.

  • SEARCH MUSLIN: Sewing muslin wheels can be used with virtually any compound making them the most versatile wheels built. Available in 1/4″ or 3/4″ widths and stackable for wider applications.
  • LOSS MUSLIN: Used for finishing and final cleaning. Also used without rouge to remove residue left after finishing your cushion project.
  • POLISHING WHEEL: Super-stitched and glued muslin wheels with fabric overlays on each side for added sturdiness. Most commonly used with grease-free compounds and cut and colored bars.

    • SISAL WHEEL: Special wheel for use with trim and color bars. DO NOT attempt to use these wheels with non-lubricating compounds or rouge. They will not hold compounds other than cut and colored bars. When equipped with cutting and coloring compounds, these wheels remove light scratches, leaving your work virtually scratch-free, however, they leave behind a matte satin finish. Sisal wheels are 3/8″ thick and can be stacked and glued to the desired thickness.WHITE WHEEL: Available in soft, medium and hard densities. Soft felt wheels work well on round surfaces and jobs that require very little pressure or cutting impact. The felt wheel is well adapted to both flat and round surfaces and is most commonly used in knife making. Hard felt wheels are most commonly used on flat surfaces or where great force is required to contour the wheel to your work surface. Works well with grease-free compounds. Use with felt wheels is not recommended as felt wheels tend to burn with these compounds.SATIN LIGHT WHEELS: Used to remove light surface imperfections and blend finishes. Can be used wet or dry and can be washed off after use. DO NOT apply any compounds or foaming agents to bright satin wheels.FLAP WHEELS: Used for satin finishing on steel, aluminum, brass and hard plastics.WHEEL EXP: Flexible, cuts quickly, yet leaves a bright finish on hard materials like steel and titanium.CRATEX: Silicon carbide dip rubber is available in 46, 90, 120 and 240 grit grades, used to polish, cut and blend scratches in one operation. Read more: Draw this thing! | Top Q&AWHEEL WIRE: Used for cleaning, surface curing and heavy rust removal. Used to remove residue after heat treatment of blades. Available in .008 or .014 wire gauges.

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    Polishing Accessories & Safety Equipment for Knife Polishing

    • WHEEL: Used to remove the counter buffer compound from muslin and sisal wheels. DO NOT use on light colored felt or satin wheels.
    • LUBRICATION: Lubricants are used on grease-free compounds to avoid friction and heat build-up. A must be aluminum to prevent tearing.
    • EYE SHEET OR SAFETY GLASS: Always wear eye protection to avoid dust particles and sparks.
    • DUST MASK OR EXTRACTORS ONLY: Protect your nose and lungs from harmful dust when cushioning.
    • GLOVES: Wear gloves when polishing, this not only protects your hands but also makes cleanup easier.
    • PREMIUM CLOTHES: Avoid wearing loose clothing, ties, jewelry, or other items that could get in the way of the action. A suitable pair of shoes is a must have.

    Frequently asked questions about Knives & Blade Polishing

    1800 OR 3600 RPM?

    This is the most common question when it comes to buffs. It is also the most difficult question to answer. 1800 rpm is safer for most activities, such as sharpening knives. Taking your time to remove the right amount of ingredients from the right places means all the difference in the finished product. Remember that you cannot put steel back on the blade after sharpening. Another advantage of rom 1800 which has more than 3600 is friction and heat build-up. Resin and epoxy melt at a high surface rate, so be careful! The 3600 rpm buffer also has a place in the picture. When working with rough parts, nothing beats the speed of a 3600 rpm buffer with a grease-free compound.

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    WHAT WHEEL SIZE DO I NEED?

    You should check with the buffer manufacturer for the maximum wheel diameter for your machine. Remember that the larger the wheel, the faster the surface of the wheel moves, bigger is not always better.

    WHAT DO I DO IF MY WHEEL IS DIRTY?

    Most contaminated wheels can be cleaned with a wheel scraper or you can move them down to the next layer of grit. Remember you can never use a wheel for more than one compound, once you have put 80 grease-free pellets in the wheel the wheel will stay there forever. however, you can put 120 grit on a 240 grit wheel, it will just become a 120 grit wheel forever.

    WHAT IS BLACK EMPLOYEE?

    After buffing, you will see black residue on whatever you have buffed. This is the supporting compound, typically rouge. You can wash the object with water, keep the pad clean to remove residue, or dry the pad by hand with a clean towel.

    TYPICAL BUFFING PROCEDURES

    While every job won’t be the same, it makes sense for us to give you some guidelines to get you started. The following procedure uses the contents of the wheel and the mix and shows a basic outline of a typical buffer operation.

  • 80 or 150 grit non-lubricating compound on polishing muslin seals or wheels to remove rust, scale and pitting.
  • 200 or 240 grit non-lubricating compound on a sewn muslin wheel to remove scratches created in step 1.
  • 300 or 320 grit non-greasy compound on a sewn muslin wheel to remove scratches created in step 2.
  • 400 or 600 grit non-greasy compound on a sewn muslin wheel to remove scratches created in step 3.
  • Cut and color bar on the sisal wheel to blend the scratches from step 4. This will leave a smooth satin satin finish.
  • The mixing bar on the wheel has been polished or stitched with muslin to lighten and remove minor scratches created in step 5.
  • White attaches on a loose muslin wheel to create a mirror-like finish.
  • Wipe with a clean dry cloth to remove compound residue.

    • Contact!

    We are happy to assist you with additional polishing questions or help you choose the right equipment for the job. Contact us directly below: Read more: How to add dropper to metamask

    Toll-free phone: 1-800-351-8900

    Local: 1-580-369-2316

    Email: [email protected]

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