How To Replace U Joints Without A Press
Some people will tell you you’ll need a hydraulic press to replace the U-joint—those people are wrong. At Wrenchin ‘Wednesday, MO will turn shop techniques and tools into something home players can do, and we’ll be lifting the curtain on shaft service. Whether you’re chasing a mysterious vibration at higher speeds or listening to the creaking of those poor needle bearings in the morning, a U-joint is a piece of wear and tear that can stalk you and fail. fail at the worst times, causing your project to fall short of its mission. and there is a significant risk of damage from a newly released drive shaft once the joints are severely damaged. On a typical workbook, replacing a U-joint is an hour or two of labor, meaning a $25 part can be significantly more expensive when someone else does it for you and charges around $100. dollars/hour. may already be in the toolbox, a hammer and a basic tape cover, you can easily remove worn U-joints and complete the repair as an afternoon project. Phillip Thomas1. Start by releasing the steering shaft from your vehicle. Most driveshafts are sealed to the gearbox or transmission, so it helps to position the rear of the vehicle on a slope or rack to allow fluid to drain out of the tail shaft seal that we are about to remove. Also, you’ll be swinging the drive shaft around a lot on the bench while working on it, so covering the polished surface of the slide yoke with an old sock or even painter’s tape will help. protect it from damage that could lead to leaks down the roadway. Phillip Thomas Phillip Thomas2. Next, you’ll need to find three sockets to use as a press, two of which are only a hair smaller than the U-joint cap, and one larger than the cap so they can slide in during removal. axis. I find that CV shaft sockets work best for my large socket, but the U-joints on this 3/4 ton 1996 Suburban K2500 are larger than what most people will work with. Phillip Thomas Phillip Thomas3. For this step, you have two options. One person would use the vise as a giant screw press, but you’ll need a rather chunky one to do this, as the jaws will be spread far apart, which can put a lot of stress on the vise itself (you can see where my upper slide broke due to previous abuse — it finally chipped on this shot). Save this for last resort if things are getting too old. For the rest of the work, you’ll mostly be banging the lid. Either way, choose your weapon and start hitting the first cap. Phillip Thomas Phillip ThomasRead more: How to read the bettor form guide4. Hammer until the joint slides up against the inner ear of the drive shaft, then flip the joint and repeat the process to begin dislodging the opposite cover. Phillip Thomas Phillip Thomas 5. When both caps have been pushed as far as possible, the U-joint should be able to pop out. Phillip Thomas6. Up close, it’s easy to see why this fails. The 259,000-mile factory joints are “lifetime” U-joints with no way to lubricate them, which is what causes them to dry out and start to soak up water, the rust notes. lighting. Without proper lubrication, the needles begin to wear into the U-joint, creating washboard-like ridges as the needle bearing rolls. This produces a high-pitched squealing sound at low speeds but was still choppy when I grabbed and twisted the steering shaft under my Suburban. They don’t always become sloppy in the face of failure; this guy has suffered a concussion and broken day one day. Phillip Thomas Phillip Thomas 7. Use a screwdriver or an awl and hammer to knock the remaining covers, and clean the bores of any rust or chisels from removing the U-joint. You want them to be as clean as possible, free of scratches or marks. crack so that the cover of the joints can slide smoothly and evenly. Phillip Thomas Phillip Thomas8. Here’s the hardest part of the process: glue the new U-joints before pressing them in. First, run a piece of tape over the two caps that you will not be using during the installation, and make sure that the grease is installed and facing the drive shaft when it is placed in the cap. These hats are filled with tiny needle bearings that must be kept together and clean—anyone who has dropped this hat knows the nightmares of trying to get them back inside in an organized manner. there are no greasy driveways. Then, press the caps to the ears of the manual drive shaft and load it into the suction tube with a raised U-joint in one of them. Gently begin to clamp the visor to push the cover in, but pay attention to the alignment of the U-joint as it meets the other cover. Phillip Thomas Phillip Thomas Read more: Tinolang Isda9. If you must, compensate the vise jaw to press against one edge of the cap if it is not straight at first. Very small vise adjustments will make big changes here, so work carefully as you point the U-joint into the other cap, then keep pressing until the vise jaws start to touch. ear of the drive shaft. At this point, the U-joint should be located on both bearing caps, albeit with additional inward impact while the caps still move into place. Phillip Thomas Phillip Thomas 10. Now, use one of your small sockets to press the cap for a few millimeters until the cap clears the C-clip track and installs the C-clip. Phillip Thomas Phillip Thomas11. Once the first clamp is installed, support it with the second small socket and gently push the opposite cover into place until you can insert the second C-clamp. Phillip Thomas12. Now, turn the joint back and forth by hand; It takes very little effort to rotate, but if the cap is pressed against the hair too tightly, a few gentle touches on the drive shaft ear with the vise-supported horizontal cap will release it — gentle operation at this point. Phillip Thomas13. After installation, do not forget to lubricate it! Just three to five pumps should suffice, but stop when you see the washers on the bearing cover begin to swell with grease. If your retaining hardware is rusty and worn, you should replace it now. Drive shaft torque to spec, drive quickly and then check them back in a few miles — and you don’t have to mark them off and track them down in the future. Although only the shaft side required a U-joint in this particular project, the technique is similar for the slide-out end, except that it needs to be done twice while all four caps are pressed. Read more: how to find call girls on instagram
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