How To Make A Helmet (do-it-yourself Guide)

Dear friends, We decided to share our experience – to guide you and clearly demonstrate the helmet manufacturing process! Hope this article will be useful to you. First, dear, not always successful, but the best helmet. So let’s get started! ????1) The first step is cutting First of all to make the helmet, you have to make the pattern. The pattern is the shape of two future helmet halves, made of paper or any other unnecessary material. The pattern is suitable for the head and general body shape. Please note that people have different head sizes and shapes, for example Europeans have longer heads, while Asians have more rings. Now you should put the pattern on the head and cut out the unnecessary parts. You should cut it in such a way that there is still space for the helmet lining. If you make a helmet just for beauty, just leaving a margin of about 4-6 cm around the head circumference is enough. If you make a helmet for battle, the margin should be at least 10 cm. You may wonder why? Because you need a thicker lining for battle and you need to leave space for the helmet to fall. Don’t worry, you can always find “nice friends” to help you crush your helmet with rattan sticks or wire! ???? Hello! Leave the margins, you’ll always have time to trim unnecessary parts! Read more: how to remove the blade from the razor The pattern also depends on the height, body shape, front of the car (you hold your head high or you walk slightly leaning forward). Please note that the halves of all helmets must be forged unequal, but must be forged in reverse.2) Forging technique: You can use either cold or hot forging (heated billet) . Remember it’s not hard and you will succeed, there’s no magic in it– Hot forging – is a technique in which metal is heated before working with it. Due to heating the metal becomes soft and malleable. You can find a lot of articles on how to control the heating of metal: using a thermometer or controlling color. The ideal temperature is when the metal is heated to a golden-red color. Not all metals are resistant to repeated heating, hot forging can be used for common mild steel or stainless steel. There is no sensation to heat titanium, as it cools too quickly and becomes brittle. Some spring steels can be hardened, cannot be repeatedly heated and forming should be done in an approach that does not allow the metal to cool down, maintaining the ideal temperature. – Cold forging – We recommend starting with this safe technology, easy to learn, requires less equipment. Its main point is simple: the metal is forged without heating, regularly blowing a little slack, slowly bringing it into the desired shape. There are 2 methods of forging: inside or outside. “Outside” – this method is used to obtain a seamlessly pulled helmet (sallet or bascinet, for example, made of one piece without welding). You should install the torch with mandrel in the anvil, then you put the workpiece on the mandrel, and holding it in the air, you put the workpiece into the hammer shape on the top edge of the mandrel. This method is quite time consuming and requires at least basic skill training. That is why we will discuss a simpler method in this article. Read more: How to clean the grinder “Inside” – for such forging we need a wooden stake with a small hole, a hammer with a round tip. Hammers can be solid wood or metal. The heavier the workpiece (or better fixed), the easier it is to work on it. The hammer must strike where the hole is in the stem. As you can see, it’s very easy ????Now I will reveal to you a few little secrets ????1. There is no need to strike the center of the workpiece, the hammer needs to follow a spiral, moving from the edge to the inside. Usually from the first stroke from the edge to the center point of your spiral workpiece there will be 7-8 circles. 2. You must clearly distinguish primary forging (metal drawing) from straightening (metal forming). 3. No need to bang hard! If you use hot forging it is okay if the metal is drawn 3-5 mm deep after each stroke. No one doubts that you can hit so hard that the hammer will go through metal, but if we are making a helmet for battle, it is important that the metal retains its thickness and does not lose strength. 4. Don’t rush!!! It should be fine if you spend 8-20 hours tirelessly hammering, carefully, depending on your level and skill. No need to rush, quickly end up with torn workpieces or with too thin metal, they will crumble in no time. And you can find all of our helmets here ????Read more: how to make a venetian mask

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