How To Enlarge A Hole In Wood

For those who don’t like to do it themselves, dedicating an entire blog post to this process may seem like overkill. But anyone who uses their cordless drill regularly can attest: the problem makes an existing hole larger than it appears at all. the. time. Whether fixing something around the house, replacing a part or hardware, or just because you didn’t get it all right the first time, any manufacturer, woodworker or commoner Everyone knows how often one needs to widen a hole and how surprisingly difficult it is to pull out. Read: how to widen a hole in wood

The point is: a drill that cuts in rotation. And for a beautiful round hole, the bit center needs to have a counterpoint to be able to rotate evenly. Once there is a hole, there is no room for the middle of the bit to bite into.

And, you can imagine what will happen: the gyro will wander, looking for a place to land. This can, at the very least, create a rough edge and worse, tear the wrap surface of your workpiece. They actually make tools designed to do this called step drills. They work pretty well for certain, though not all, applications, and if you have, you probably already know this. But if you’re working on a project and the store is closed and you don’t want to wait two days to place your order online, there are a few other ways to do it.

Here are some approaches on how to enlarge a hole without disturbing the surrounding surface. And while the photos here are some simple boards not attached, the good news is: some of these approaches will work with a project of assemblies, structures, cabinets and the like.

Using Drill Guide

If you have, a drill guide will help keep the bit from turning out. A guide like the Milescraft Drill Block only costs about $8, and has a multitude of uses. The sturdy edges prevent the bit from wandering, allowing you to bite into the surrounding material. You’ll want to grip both the work and the block securely to keep everything aligned.Potential limitations: Of course, you will only be able to increase your hole size to 1/16″ or even 1/8″, so this won’t work when you just need a little extra space.

Ream It Out

Read more: how to make a mailbox for strawberries A spike can make it easy to enlarge a hole in wood, metal or plastic. Designed to help with metal wear, this is a conical tool with several cutting edges and can be had anywhere for under $10. You just need to insert and screw, it will remove the material cleanly and easily.Potential limitations: Of course, a taper tool will make a taper hole. If you only need a vent for the bolt or screw, this is perfectly fine – you just need to make room for the hardware to go through. But know that your holes will not have straight edges and this will increase with the thickness of the material. But it works great.

Rasp Away

Similar to a reamer, a circular razor will help you remove the material inside. You’ll have a hard time getting the new hole perfectly round, but if it’s covered by washers or the head of a bolt or screw, this won’t really matter. If you don’t have a round threaded rod, the length of threaded rod will work fine in one grip.Potential limitations: Using a rasp will require access to both sides, or at least rear clearance. The new hole won’t even be complete.

Reverse Drilling (My Favorite Way)

I find this to be the most flexible solution and my go-to approach for expanding a hole. It works like this: Insert the next larger drill bit into your drill bit. Then switch the drill to reverse mode using the button above the trigger. By turning the drill counter-clockwise, it greatly reduces the chance that the cutting edges of the drill will bite into the wood and cause marks or scars.You’re essentially using the drill’s tubes like a drill, slowing down the wood removal to create a correctly sized hole. This is a great solution when the area will be visible. I use it all the time as I work on upgrading parts in my electric guitar. Back-drilling allows me to increase an existing hole for a new pot or tuner without damaging the surface finish of the instrument.The result looks as good as you might hope when expanding the existing hole. Give it a shot.

Making wooden sandwiches

Here is a final solution that works well when making large holes. It’s a great approach if you, say, need to use a hole saw to make room for a knob and a new handle. When there’s an existing hole, there’s nowhere to go. So give it somewhere to attach by adding wood to each side of your work surface. A thin piece of plywood or luan will do. Really, any splinter will work, but you’ll have to cut it off completely, so choose something thin but sturdy.Clip everything securely, and then insert the pilot bit into your mark. When you drill, the drill bit is captured by both outer pieces of wood, so when it starts to score the workpiece, it is stable. It also helps protect the surface in case the saw slips a little, and helps prevent roughness on the back. For best results, you can also use the drill bit hole to drill from the other side. Read more: How to size heat exchangers

These are some of my favorite ways to enlarge a hole. How have you solved this problem in the past? Please post your solutions in the comments section below.

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