How To Cut Tile With A Wet Saw Without Chipping

“Cut Tiles” by EvelynGiggles licensed under CC BY 2.0 If you need to cut some tiles to fit them in corners, irregular places, furniture or whatever, you know cutting them is easy how. It’s even easier to cut them when you only have a few left and the seller has told you those are the last pieces he has. Also, if you are working with porcelain tiles, which are quite expensive, you want to avoid chipping them and free some money. So you better learn how to cut a brick without chipping it! Here’s a quick tip for you: iIf you’re using a wet saw (or angle grinder), the secret to cutting porcelain or ceramic tile without chipping is to work slowly and with a well-sharpened blade. Insert the brick into the saw in a straight and steady line. If you are using a manual cutter, be sure to apply as little pressure as necessary when opening the tile. Too much force will damage the tile. used to cut bricks and finally, we will answer in detail the question you came here for: How to cut a brick without chipping it?

Porcelain or ceramic tile: is there really a difference?

Contents

The terms “porcelain” and “ceramic” are often used by ordinary Joe as synonyms, but there are some differences that make porcelain tiles more expensive. The main difference is water absorption: Porcelain tiles are more impermeable because the clay used to make the porcelain is more refined and pure. Therefore, porcelain is denser than ceramic and therefore harder. Therefore, porcelain is more suitable for applications with high humidity, such as pools, bathtubs and showers, and in places where there is a lot of abrasion, such as utility rooms, hallways or entrances. Porcelain’s hardness makes it more durable than ceramic, on the other hand, ceramic tiles should not be installed outdoors as they are susceptible to weathering. They are also prone to cracking in cold weather: moisture gets inside them, freezing and cracking them. Instead, porcelain is suitable for outdoor use. But since it’s so expensive, you should consider other options for flooring outdoor surfaces, such as natural stone or marble.Enamel Institute) Rating. It goes from 0 to 5 according to the pin traffic the cell will receive. 0 is no traffic (walls), 5 is heavy traffic (e.g. commercial areas with high traffic). Ceramic tiles usually have a PEI of 3 or 4, while porcelain tiles have a higher PEI because they are harder: 3 to 5. They are made of high quality materials and fired at a higher temperature (this is what happens). making them harder and more wear-resistant).Another effect of the hardness of porcelain tiles is that they are more susceptible to wear and tear. They require more experience and attention to cut properly. In this case, a wet saw with a diamond blade is required. On the other hand, ceramic tiles are easier to cut, as they are less brittle than porcelain tiles: if you don’t have a wet saw, a tile cutter may be enough. This makes them more suitable for do-it-yourself projects.

What tools do I need to cut bricks?

Here’s the first thing you should ask yourself: different types of bricks require different tools. Also, if you only need to cut a few bricks, maybe a wet saw is too big of an investment. Now, I will tell you the best tools to use to cut ceramic and porcelain tiles without chipping them.1. Wet sawNickytheblade “Brick Saw” Licensed Under CC BY 2.0A wet saw that comes with a diamond or carbon blade, specially made for cutting tiles. You can buy a wet table saw or a hand-held wet saw. The latter is the ideal tool for cutting an installed brick, even just a part of it. Both have a plastic tube that provides the blade with a constant stream of water, to keep dust under control. and generally quite expensive. Today, many manufacturers are offering cheaper alternatives that are ideal for hobbyists. For example, I really like the wet saw that SKIL sells. It’s inexpensive and gets the job done. Check its price on Amazon.2. Manual cutterThis is probably your best bet if you only need to cut a few tiles and don’t want to spend a ton of money on an expensive tool. Also, you don’t need much experience to use this tool. They can only make straight cuts. Check out the paragraph below on how to cut tiles without chipping with this type of cutter.3. Glass cutting machineRolf Dietrich Brecher’s “Glass Cutter” Licensed Under CC BY 2.0 This is the cheapest tool you can get. I recommend getting this if you only have a few tiles to cut. Also, it can be difficult to get a straight cut with this tool.4. Angle grinder“File: Topqa.info Diamond Grinder” by Hustvedt licensed under CC BY-SA 3.0 You can also use the angle grinder to cut your tiles. You just get one diamond blade to do that job. They are especially useful for cutting shapes like holes or squares inside a brick or cutting a pre-installed brick.

How to cut tiles without chipping with a wet saw

“Running the Wet Saw” by Stevie Rocco is licensed under CC BY 2.0 Read more: how to convert diablo 3 characters from ps3 to ps4If you are using wet saw you are on the right track to do a good job. But if you’re working with porcelain that’s more prone to wear and tear, then The process I’m about to show will minimize the chance of your porcelain chipping.

Make sure you fill the wet saw bucket with water. You don’t want to cut dry with a wet saw;
Now you will create a shallow cuts: Adjust your saw to cut tiles at 1/8 inch dept. Here’s just a general rule: make sure you don’t cut more than half the thickness of the tile;
Place your brick on the saw base. You need to point the glazed side of the tile towards the blade: if your blade is coming from the bottom, put the tile face down; if your blade comes from above, place the brick facing up;
Turn on the saw, push the tile slowly through the blade and complete the shallow cut.

Once done, you can either cut the entire brick or cut a notch at one end and then cut the entire brick. This way you will prevent more chipping.

Place your blade so that this time it will cut through the entire remaining thickness of the tile;
Turn on the saw: make sure the tile does not touch the blade before doing this;
Now you will make notched: push the tile into the blade along the shallow cut you made earlier, about 1 or 2 inches, then push the tile back out and turn off the saw. If your tiles are small, 1 inch is enough; if your tile is large (one square foot or more), then cut 2 inches.
Flip the tile so you are facing the blade with the other side of the shallow cut; Turn on the saw and cut the rest of the brick to the spot where you have grooved. Finally, turn off the saw.

How to cut tiles without chipping with a tile cutter

This type of cutter comes with a carbide wheel that is pressed slowly along the brick. Then you open the tile by tapping on the handle. If you are using this tool on porcelain tile, you need to be careful to avoid damaging it. Now, I’ll show you how to do the job.

Mark a line along the brick where you want to cut;
Place the tile firmly in the cutter guide, glazed side up;
Direct the arm over the cut mark you made earlier so that the cutter will cut through the tile;
Now the tricky part: press down on the lever to break the brick into 2 pieces: make sure to apply little pressure if needed to avoid chipping the tiles;
Finally, you can remove any sharp edges using sandpaper, sponge, or stone.

Obviously, you won’t be as fast as using a professional cutting tool. If you’re not a pro and you’re working on a side project, a manual tile cutter could be well worth owning.. It will take extra time and attention, but you will get professional results.

Conclusion

To perfect it, cutting tiles without chipping may sound difficult at first, but don’t worry. If you have the right tools (wet saws are the best option you can make) and work at a slow and steady pace, you will succeed. Be careful with porcelain tiles: because they are harder, they are also easier to plan. You may need a wet saw for those. If you need to cut ceramic tiles, then a manual cutter will do the job for you.

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